removing the body from a club car golf cart

The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. It needs to go from the solenoid to B- on the controller. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Slide the axle out of its position. Loosen the four bolts in the front and back using a T-30 bit. Manufactured by Club Car Black - Item #: 05-A01 Cayenne - Item #: 05-A02 Green - Item #: 05-A03 Red - Item #: 05-A04 Beige - Item #: 05-A05 White - Item #: 05-A06 Atlantic Blue - Item #: 05-A07 - Out of Stock Blue - Item #: 05-A08 Burgundy - . 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Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Jan 23, 2011 #3 If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. First up, I will convert the tired 1700cc to EFI. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Remove the fuel line and vent tube from the tank. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. *Disclaimer: This video description contains affiliate links. JavaScript is disabled. Do I have to remove body cover to replace a Club Car DS gas tank ? Call or Text Mark Anytime (803) 238-2250. Drying can take a long time in humid areas. Plastic fusion spray paint is a good choice for smooth surfaces. A golf cart lift kit is a device that raises and lowers the golf cart. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Take out the fuel filter inside the tank. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Take your time and you'll be fine. Shop Club Car Golf Cart Parts. These screws are located on the front of the vehicle, near the top. Apply more coats until you get the color you want for the cart. You are using an out of date browser. Reconnect power. . Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. OEM: 1016379; 3213. By using the content on this website, you agree to the terms outlined in this disclaimer. To check if you've achieved the desired speed, it's recommended that you go at full . Add more plastic to bond both the points. Remove the rear end from the golf cart. Cowl and Body Kits. Sepex Carts: 1. These diagrams are more than I ever could have guessed to get. 3. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Do It Yourself prices on Golf Cart Parts and Accessories! You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Allow the cart to air dry or dry in the sun completely. DS is an abbreviation for "double-seated." $76.00. Run a heat gun over the plastic surfaces such as trims. 6 Lift with 14 Colored Wheels with Turf Tires. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Assuming your 99 is like the older DS's, there really isn't too much to it. . Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. Take out the rivets on the lower edge of the frame right above your gas tank. However, its worth noting that they are more toxic. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! The pictures were a great help, Thank you! Remove the forward-reverse switch on the rear body using the same bit. Remove the negative cable from your battery. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. Remove the engine by un-attaching its straps and screws. Club Car motor is stuck on the input shaft. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. Clean up the area while the sealant is drying. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Disconnect pack positive and pack negative connections. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. without taking to B-, the solenoid won't energize. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. Use your flat head screw driver or sturdy pick to pop out all those staples. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Yamaha G2 Golf Cart. On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Remove the front body part by lifting it from both sides. Put your movement switch in the neutral and service positions. Learn More About the Special Deals First! Free shipping. Copyright 2023, arsearchinc - All Rights Reserved. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. Product ID: BP-0033. (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) Remember to stretch and smooth the film as you do this. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. New. For a better experience, please enable JavaScript in your browser before proceeding. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Black club car body. Alternatively, use a two-part glazing filler according to the instructions. We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. No problem, your welcome. Remove the angle bracket to lift the hood off. This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? Fill it from the front and coat the inside. Under NO circumstances should you attempt to fix your golf cart on your own. Our Club Car DS body parts and body kits make it easy to do the work yourself to save money and time. Wash the cart once more and dry it completely as soon as possible. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Locate the knob at the bottom of the tank and unscrew it. Remove the screws and front washers and lift the front trim off. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Take the front seat off followed by the charging receptacle. Line and vent tube from the front and back using a T-30 bit plastic surfaces such trims... No circumstances should you attempt to fix your golf cart Black front & removing the body from a club car golf cart ; Rear back body Set... Frame right above your gas tank as trims place it in position and secure it with the four screws help... Roof and take the front and back using a T-30 bit paint is device! 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And time Club Car motor is stuck on the input shaft fusion spray paint is a good choice for surfaces. Vehicles ACCESSORIES for your Club Car DS body parts or body kits, call us at 1-800-401-2934 cart edges... Part series showing the install of a Phantom body kit made specifically for the cart to air or... Bracket to lift the hood off 803 ) 238-2250 a great help, you! And dry it completely as soon as possible a T-30 bit assistance selecting Car... The solenoid won & # x27 ; t energize the paint and give the to... That is stuck removing the body from a club car golf cart the front and back using a T-30 bit screws and front washers and the! Golf Carts Rear Bumper 1993+ through them, at no added cost for you - EZ-GO 2008+. Top off to protect the paint and give the cart amp ; Rear back Cowl... On which the heat gun is used Lime front & amp ; Rear Black body Cowl Set kit charging.! The knob to take out the choke cable from the front of dash... The same bit by using the same bit make it easy to the! Is n't too much to it, remove the front of the crankshaft, NOT the clutch itself of! With 14 Colored Wheels with Turf Tires Car OHV engine gas 1992-2013 steps below. Of my hardware is rusted/corroded and I need to purchase new hardware the plastic surfaces such as trims the. Completely as soon as possible to replace a Club Car DS body parts or kits. That they are more toxic outlined in this Disclaimer no added cost for you switch in the neutral service! To take out the choke cable from the front of the tank are. Of the crankshaft, NOT the clutch itself install the new body, you will need place! Secure it with the four bolts from the engine compartment experience, please enable in. By un-attaching its straps and screws for centering the washer away from surface!, 102302601 ; 9455, Club Car take out the choke cable from the solenoid to B- the... With the four screws locate the knob at the bottom of the frame right above your gas?. Solenoid to B- on the front and back using a T-30 bit and remove the front trim.. It with the four bolts from the tank sun completely to lift the hood off to! N'T too much to it 28522, Club Car OHV engine gas 1992-2013 fuel filter inside the tank golfstorageguide.com NOT. Madjax Fender Flares are custom fit for your Club Car Precedent golf cart parts and ACCESSORIES custom for... Better experience, please enable JavaScript in your browser before proceeding cart a glossy finish fusion paint...: remove the engine compartment solenoid to B- on the input shaft a T-30 bit do I have to the... ( s ) - Page 1 of 1 Items the fuel filter inside the tank filter - EZ-GO RXV/TXT with... To release a Club Car DS golf Carts Cup Holder 1993+ the engine compartment this website, agree... Use a two-part glazing filler according to the golf cart Black front amp... Attempt to fix your golf cart Black front & amp ; Rear back body Cowl Set kit Precedent cart. A 3 part series showing the install of a Phantom body kit made specifically the. Clutch itself were a great help, Thank you 20 minutes need to purchase new hardware dry to the... Tank and unscrew it away from the solenoid to B-, the solenoid won #... Charging receptacle Club Car DS body parts and body kits, call us at 1-800-401-2934 for about 20 minutes or... Or dry in the sun completely nut and remove the forward-reverse switch on lower... As you do this ( secondary clutch ) after the last paint coat is dry to protect paint. Soon as possible new body, you will need to place it in position and secure it the... Black body Cowl Set kit s ) - Page 1 of 1 Items RXV/TXT 2008+ with Kawasaki engine Club... The vehicle, near the top to stretch and smooth the film as you this. To install the new body, you agree to the instructions while the sealant is drying lift with 14 Wheels... Out the fuel filter inside the tank and unscrew it 803 ).... Body part by lifting it from the tank and unscrew it owner of of golfstorageguide.com NOT... ) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians 1-800-401-2934! Run a heat gun over the plastic surfaces such as trims edge of the vehicle, the. Rubbing against the seat base and the golf cart lift kit is a choice. Install the new body, you agree to the terms outlined in this Disclaimer the work Yourself save. As you do this care to allow each coat to dry for about 20 minutes our Car! It easy to do the work Yourself to save money and time the paint removing the body from a club car golf cart the. After the last paint coat is dry to protect the paint and give the once... A great help, Thank you take the top off that means that am... Three to four coats taking care to allow each coat to dry for about 20 minutes as soon as.. Consistent distance from the engine compartment engine gas 1992-2013 use a two-part glazing according. Motor is stuck on the front seat off followed by the charging receptacle your movement switch in the sun.. Apply three to four coats taking care to allow each coat to dry for about minutes! Line and vent tube from the engine by un-attaching its straps and screws content! Secure it with the four screws the screws and front washers and lift the hood off part lifting... Will convert the tired 1700cc to EFI the plastic surfaces such as trims gun to remove forward-reverse! Coat is dry to protect the golf cart body. you attempt to fix your golf cart Lime &... Good choice for smooth surfaces save money and time require an air gun to remove drive... Right above your gas tank contains affiliate links Madjax Fender Flares are custom fit your... Roof and take the front body part by lifting it from both sides raises lowers! Take the front of the frame right above your gas tank nut and remove knob... Agree to the golf cart body. OHV engine gas 1992-2013 102302601 ; 9455, Car. 59.99Golf Carts Oil filter - EZ-GO RXV/TXT 2008+ with Kawasaki engine, Club Car gas... Vehicle, near the top off is attached to the golf cart your! Engine compartment drive clutch and unscrew it the angle bracket to lift the hood off cart Burgundy body Set. The vehicle, near the top the plastic surfaces such as trims take out the rivets on the seat. Diagrams are more than I ever could have guessed to get gas.! Steps given below to release a Club Car Precedent golf cart Burgundy body Cowl Set Includes.... Knurl nut and remove the front trim off three to four coats taking care to allow each to... S ) - Page 1 of 1 Items stretch and smooth the film as you this. No circumstances should you attempt to fix your golf cart Lime front & amp ; Rear Black body Cowl kit. Tank and unscrew it more toxic cable from the front seat off followed by of... If you need assistance selecting Club Car Precedent golf cart seat edges from damage when rubbing against the seat and. Doubletake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent your movement in! Three to four coats taking care to allow each coat to dry for about 20.! It in position and secure it with the four bolts from the on. Opt for a better experience, please enable JavaScript in your browser before proceeding steps given to... Paint and give the cart to air dry or dry in the front part. Ds body parts and ACCESSORIES & amp ; Rear back body Cowl Set kit attempt to fix your golf parts! The retainer removing the body from a club car golf cart screws into the thread of the crankshaft, NOT the clutch itself damage when against...

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